Preparation before starting the machine: A thorough inspection of the equipment is necessary. First, check if the power lines are properly connected and free from damage or short circuits, ensuring the voltage remains stable within the specified range to prevent voltage fluctuations from damaging electrical components. Next, inspect all transmission parts, such as chains and belts, for any looseness, and adjust or replace them as needed. Additionally, apply an appropriate amount of lubricating oil to all lubrication points to ensure smooth operation and minimize wear. The mold must be installed accurately and securely to ensure it fits well with the rolling forming machine, preventing any displacement during production that could affect product quality.
During operation: After starting the equipment, closely monitor its operational status. Pay attention to whether the sounds of each component are normal. If any abnormal noise is detected, immediately stop the machine to investigate the fault and prevent it from escalating. Strictly adhere to the process requirements for controlling the feeding speed and plate thickness, ensuring a steady feed rate to avoid poor plate formation due to uneven feeding. Operators should constantly monitor the quality of the formed plates, such as surface flatness and wave shape. If any quality issues are identified, promptly adjust the equipment parameters or the mold.
After shutting down the equipment, turn off the power and clean the surface of the equipment and any debris or waste on the workbench to prevent residual materials from corroding the equipment. Regularly perform a thorough maintenance of the equipment, including checking the electrical system, cleaning dust from electrical components, and tightening terminal connections. Inspect and maintain the transmission parts, and replace any severely worn components promptly. After using the molds, clean them, apply rust-proofing treatment, store them properly, extend their service life, and prepare for the next production run.