Guardrail Roll Forming Machine
Description
Introduction
Guardrail Roll Forming Machine is a product that is designed to help manufacturers in the construction industry to produce high-quality guardrails for their customers. Guardrails are essential safety components that are used to protect the lives of drivers and passengers in moving vehicles. In the past, producing guardrails was a tedious manual process that took a lot of time and effort. However, with the Guardrail Roll Forming Machine, manufacturers can produce guardrails quickly, efficiently, and consistently to meet their customers' needs.
In this article, we will explore the different aspects of the Guardrail Roll Forming Machine that make it a must-have product for manufacturers in the construction industry. We will discuss the benefits of using this product, its features, and how it works. By the end of this article, you will understand why the Guardrail Roll Forming Machine is an excellent investment for your business.
Benefits of Using Guardrail Roll Forming Machine
1) Cost Savings
The Guardrail Roll Forming Machine is a cost-effective solution for manufacturing guardrails. This product can produce a significant number of guardrails in a short amount of time, which helps to reduce labor costs. Also, because the process is automated, the product reduces the risk of human error, which can lead to increased costs.
2) Increased Production
The Guardrail Roll Forming Machine can produce more guardrails in a shorter amount of time compared to manual production methods. The product's highly efficient process can produce high-quality guardrails at a rate of up to 30 meters per minute, which saves time and increases production capacity.
3) Customization
Manufacturers can customize the Guardrail Roll Forming Machine to meet their specific production needs. This product has several features that can be adjusted to produce guardrails of different shapes and sizes. Also, manufacturers can use different materials to produce guardrails, such as steel, aluminum, and galvanized steel.
4) High-Quality Production
The Guardrail Roll Forming Machine produces high-quality guardrails consistently. This product's automated process ensures that the guardrails are formed with precision and accuracy, which eliminates inconsistencies and errors that can affect the guardrails' quality. The machines also come equipped with highly advanced sensors and control systems that help to monitor the production process to ensure a high level of quality is maintained throughout.
Features of Guardrail Roll Forming Machine
1) Rollers
The Guardrail Roll Forming Machine is equipped with rollers that help to shape the guardrails. The rollers are designed to provide a high level of precision and accuracy, ensuring that the guardrails formed are of the correct shape and size. These rollers are made of high-quality materials such as chrome, which ensures they last for a long time.
2) Control Panel
The Guardrail Roll Forming Machine's control panel is designed for easy operation, and it features an LCD that displays the machine's different parameters. The control panel also comes equipped with advanced sensors that can detect when the machine is not working correctly, which helps to minimize downtime.
3) Cutting System
The Guardrail Roll Forming Machine comes with a cutting system that helps to cut the guardrails to the desired length. The cutting system is highly efficient and can cut guardrails accurately and consistently.
4) Material Feed
The Guardrail Roll Forming Machine is equipped with a material feed mechanism that feeds the material to the rollers for forming. The material feed is adjustable, allowing manufacturers to produce guardrails of different sizes and shapes. The material feed mechanism also reduces the risk of wastage, which helps to reduce costs.
How the Guardrail Roll Forming Machine Works
The Guardrail Roll Forming Machine's automated process involves feeding the material through the rollers, where it is formed into the desired shape. The formed guardrails are then cut to the desired length before being stacked for packaging. The machine's sensors and control systems monitor the process to ensure that the guardrails are formed with precision and accuracy. The automated process ensures that the guardrails are produced at a high rate, helping manufacturers to increase their production capacity.
Conclusion
The Guardrail Roll Forming Machine is a must-have product for manufacturers in the construction industry. This product is designed to help manufacturers produce high-quality guardrails quickly, efficiently, and consistently. The machine's features, including the rollers, control panel, cutting system, and material feed, are some of the reasons why the Guardrail Roll Forming Machine is an excellent investment for your business. The product offers cost savings, increased production, customization options, and high-quality production, making it a cost-effective solution for manufacturers. If you're looking to improve your production capacity and produce high-quality guardrails consistently, the Guardrail Roll Forming Machine is an excellent product to consider.
Introduction：
This guardrail roll forming machine adopts shot blasting treatment to ensure that the machine is not prone to rust during production in natural environments, thereby extending the service life of the machine. It can produce guardrails at a high speed with minimal resource waste, making it an ideal choice for large manufacturing plants or construction projects. Operators can change various production parameters, such as shape and size, through a simple and easy to learn operation interface to meet more diverse production needs. Rollers made of high-quality metal materials can effectively ensure accuracy when forming guardrails, and efficient cutting systems can provide high-quality cutting effects. In addition to the above configuration, this machine is also equipped with other types of high-quality components to ensure stability. Welcome to inquire more information anytime!
Features
1. This machine can help factories achieve automated production of products such as guardrails, thereby improving economic efficiency and reducing scrap rates.
2. The high-quality body material ensures good corrosion resistance and durability of the entire machine, and also helps to reduce vibration and noise.
3. Advanced sensors and control systems not only improve production efficiency, but also ensure that the entire production process remains at a high level.
4. This guardrail roll forming machine fully complies with international quality standards, and its safety factor is very high, with a low risk of failure.
Technical information
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Hydraulic de-coiler with 2 heads Coil ID: 550 ~ 780mm; Width of the coil: 150 mm - 580mm; Hydraulic station power: 7.5KW; Max Load: 5 T; Qty: 1PC |
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Feeding - Leveling and counting Entrance and guide roller: 7 rollers (Up 3, down 4); Material GCr15, heat treatment; Frame: 400 H steel |
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Pre punching device 100T hydraulic punching device; Piston hydraulic pump; Hydraulic station power: 11KW; 9 holes punching |
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Main roll forming machine Frame: 400 H steel with welded feeding platform; Roller stations: 15 stations; Roller material: Cr12; Diameter of main shaft:116mm; Material of main shaft: #45 steel, quenching and tempering treatment; 230 type gear box driving; Main machine power: 2*22KW; Frequency changer power: 50KW; Speed: 8m/min (including punching and cutting); "W" shape forming |
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Post cutting device Cutter material: Cr12; Power supply: hydraulic station shared with punching device; Frame: welding steel frame; Cutting pressure: 50T. |
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PLC Control System Control the quantity & punching length & cutting length automatically; The Machine will be stopped while it is punching and cutting; Automatic Length measurement and quantity counting (precision 3m+/- 2mm); Voltage: 380V, 3 Phase 50Hz (or as per buyer’s request); PLC brand: DELTA from Taiwan; Frequency converter brand: DELTA from Taiwan; Touch Screen brand: DELTA from Taiwan; Encoder : REP from China. |
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Collection Table Function: Support and output the product; Structure: stand and supporting roll; Size: L 3m x W 0.5m; Qty: 2PCS. |
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| 2 Wave Guardrail Roll Forming Machine | ||
| MODEL |
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83-310 |
| RANGE OF THICKNESS | 2-4mm | |
| RANGE OF SUPPLY |
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| 1 | Levelling & feeding | 4 wheel guide, 2 roller for feeding, 5 roller for levelling, shaft ￠115mm, 40cr steel, surface HF quenching |
| 2 | Shearing | 3-4mmx491mmxL(can be set), gantry type, hydraulic drive |
| 3 | Hydraulic punch | Can punch all holes in drawing by NC, |
| Oil cylinder ￠350 (2pcs), ￠50(6pcs), | ||
| SKD11 die steel, HRC58-62° heat treatment | ||
| Ball locking type of punch die, easy to change | ||
| 4 | Roll forming | wallboard type structure (60mm thickness), entirety steel base, gear drive, 20 roller station |
| main power: 44kw, if use double motor | ||
| double reduction gear link device, use 650 TAILONG(Chinese famous brand) cylindrical gear | ||
| roller material: GCr15 high carbon cromium bearing steel, HRC58-62° | ||
| upper and lower shaft: ￠85mm,40Cr steel, thermal refining, grinding and finish machining | ||
| 5 | Final profile cutting | Cutting station for final size as per dimension entered in PLC |
| 6 | Run out table | Stacking machine, |
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Hydraulic system, 31.5MPa, driven motor power: 11KW |
| PLC SYSTEM |
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| a | Frequency converter | XIERKANG vector frequency converter |
| b | PLC | Mitsbishi motion series or imported Omron (made in Japan) |
| c | Touch screen | Colors screen |
| d | Fiber | Omron locating fiber |
| Plate Requirement | Material | Q235 |
| Torlerance | Total width | ±2mm |
| Total length | ±1.5mm | |
| Depth of curve | ±1mm | |
| Punching hole distance | ±0.02mm | |
| Production Speed |
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| DIAMENSION | LXWXH | 14.5x1.2x1.5m |
| TOTAL WEIGHT |
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15tons |
| VOLTAGE |
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220V/50HZ |
Profile Drawing
Process Drawing
Machine Picture
Why choose us?
- We are a Chinese factory offering professional and high-quality metal roll forming machines.
- To reward from our strong OEM/ODM capabilities and considerate solutions, remember to speak to us today.
- We provide expert advice and support to ensure our customers make informed decisions.
- Due to our effective control and management of the whole production line, we are able to maintain the quality of our Guardrail Roll Forming Machine.
- Our machines perform at a high level, ensuring consistent and reliable results every time.
- Responsibility is the basis of enterprise development. We insist on operating according to the law, improving product quality and service level, taking responsibility for the society, creating benefits for the enterprise, seeking happiness for the employees, and achieving high-quality development of the enterprise.
- As a supplier and manufacturer, we offer competitive pricing and exceptional service.
- Our company carries out brand management and pursues excellent performance.
- We have a stringent quality control process to ensure our machines meet the highest standards.
- Our company has excellent equipment, strong technical force and scientific management mode.
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